Firewall insulation options

eriknetherlands

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As I'm tearing down my car, one of the last parts to come off were the firewall insulation parts.
My parts are quite damaged, and I'm looking to replace them, so I looked into various options, as the BMW part is no longer available.

As my parts are quite disintegrated, I couldn't tell if they are 2 or 3 parts, but this is how they looked when glued back together:
Front:
20250313_232043.jpg

Backside:
20250313_232018.jpg


Top part is definitely one part (removed and placed backside pointing upward):
Bottom part was broken into pieces, and the right side was already missing on my car:
20250223_132610.jpg


Bottom part with the ALU heatshield removed to preserve for possible re-application on new part.
20250223_132759.jpg
20250305_102542.jpg

These parts are made of a cast PU (polyurethane), they are not made from a stamped foam sheet material as can be concluded from the skin forming, the various thickness, and the 3D shape of the part. It also has a hatched pattern of horizontal and vertical lines running about 4mm's apart on most of the surface:
firewall insulation lower part detail.jpg

Here's a picture from @deQuincey showing a clean & perfect OEM top part Sound insulation #51481810724, also showing the hatched pattern for reference:
1741874205318.png

As I want to replace it, I'm looking for the most accurate part to buy.

Now these questions come up:
- Where they originally 2 or 3 parts?

This is how it looks on the RealOEM (parts books copy): 2 parts:
first drawing shows #4, Sound insulation #51481810724 being the upper section. And a 2nd image with #6, sound insulation dash panel #51481811933 being the lower section (eventhough drawn on top)

1741866442977.png
1741866177556.png

Available sources of repro parts show various options:
CS-werke has repro's available in 3 parts: (400 euro in total - status March 2025)
1741866875177.png

bottom left side:
1741873049954.png
1741866898022.png


OIL's Design has 2 parts:
1741864917579.png


Walloth show 3 parts, of which only the bottom left is available currently for 178 euro (status March 2025)
Top:
1741864577800.png


Bottom right and bottom left: (for LHD cars)
1741864693267.png
1741864720857.png


I have also seen images of a piece which scratches easy - it appear to me to be a sandwhich of a foam with heavy, dark grey 2 mm thick sheet.

- What do you have, and if it's one of the Retro parts, what's your opinion?
- I am a sucker for originality, so if anyone has an original BMW produced one - Please PM me.
 

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You forgot Christoph at CS-WERK, he offers also three parts plus the pedalbox insulation BMW_E9_Repro_Schallschutz_2022_01-324x324.jpgTeil_21_1_de_BMW_E9_Schallschutz_Stirnwand_BKV-324x324.jpgTeil_22_1_de_BMW_Schallschutz_Stirnwand_Kruemmer-324x324.jpgBMW_E9_Repro_Isolierung_Fußhebelwerk_01.jpg
Also available for RHD

Thomas
 
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I've been looking from some options to make it myself, As I've scavenged the Alu heat shield form my original part.

20250313_232535.jpg

I found this sample material at a local foam store it is a light PU foam with a skin laminated to it. Quite thin and although sold as acoustic material, it's likely suboptimal. Is only available as continuous sheet, so i practiced making some shape into it.
It doesn't quite have the hatched pattern, but with the small hexagons it does make a nice link to the hexagon pattern on the other damping material on the inner fender tops:
20250311_193644.jpg
20250311_193652.jpg
 
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