3.0 CSi running on 3 cylinders after pertronix install

Joep

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Gentlemen,

I am looking to tap your brains in determining and solving a problem which I have encountered. My 3.0CSi from 75 (VIN 4340789), was running ok on a contact breaker distributor with a ballast resistor wire. I decided it was time to upgrade to electronic ignition so I ordered a pertronix kit. This was installed in the distributor and yesterday I installed it in the car. It is a D-jetronic.
The effect was that now my car was running awful and very rough, like it was not running on all cylinders. After some checking, I decided to swap back to the regular distributor which was in the car before, but the same problem occurred, no change.

The way I hooked up the pertronix was as per instructions. I connected the redwire to the + side which gets the reduced voltage from the ballast resistor wire (aro. 8,2 V). I also installed an 1,5Ohm internally resisted Pertronix 40011 coil. I also made a bypass there where the resistance wire starts in the harnes and pulled a wire from there to get the 12V. By the way, the split is in the wiring near to the left front head lamp just befoe the radiator.

Both with the reduced voltage and the regular 12V the same problem occurred. Now I have been checking a couple of things and found the following:

The engine will start but run very rough and idle around 300-400 rpm. Pulling some of the spark plug wires learned me that Cylinders 1, 3 and 5 are not working. Definitely the car is running on 3 cylinders (almost an achievement in itself one might say). Now I checked that all the spark plugs are firing and they do. This leads me to believe that the cylinders 1,3 and 5 are not getting any fuel. Holding my hand to their injectors I do not feel a pulse. This led me to the trigger contacts in the distributor.

Now I had put in a new set of trigger contacts in the pertronix distributor, so I checked it for proper working and they do. (remove distributor and turn and look for the switch from continuity to infinite resistance). I also checked the wires from the trigger to the ECU: all have continuity. The grounding of the injectors is also ok.
So now, I am puzzled to what has happened. Why are these cylinders not getting a pulse. Did I fry something with the the Pertronix. I am thinking that something has shorted somewhere. Strangely enough, when I have the coil hooked up to the reduced voltage from the resistor wire, the fuel pump cranks up when turning the ignition( the relay near the ECU clicks). When applying the higher (by pass) voltage to the coil, that does not happen although it does some times. (?). It does run a bit better with the high voltage (12V) connected (like some 100 rpm extra compared with low voltage 8.2V)
I checked all the fuses in the fuse box below dashboard driver side and all are in working order.
Does anybody have any insight to why only half of my cilinders are getting a pulse. Is there a fuse which I do not know about, have wires somewhere else melted. By the way this is what Pertronix support informed me:

If you are running the Ignitor on a four or six cylinder application we would recommend a 3.0 ohm coil with a 12 volt system. If you have an eight cylinder application then you can use a 1.5 ohm coil. In both cases you can completely remove the external ballast resistor.

Now this leads me to believe that I need a 3ohm coil but I still can not explain why this would have the effect on the fuel supply. Help!! I am out of options to check.
Many thanks in advance for your input.

Joep

BTW the MPS is good, just reconditioned by Koller.
 
used the 2861 as per advice of the importer/distributor here in NL. He has done these before on same cars. Firing order correct, same problem with other distributor when put in.
 
I know that and talked about this with the dealer here, will do so today again.

please note that when I put my old distributor back in I have the same problem. cylinders not getting any fuel, how could this be related to the pertronix? could you damage the circuitry of the ECU with high amps running thru the system?that seems unlikely to me.
 
Mmm

did you bump the main harness injector plug? Near the distributer? Check the grounding circuit on the injectors too from the wiring diagram.

Static time the pertronix with a test lamp so you know you're not too far advanced from the get go. Then time as usual.
 
now all 6 running again

After some serious thinking, checking (and cursing) and adjusting, I am glad to say that my car is again running on all 6, as they should of course.What did I do?

I changed back to my old contact breaker distributor and put in another ECU. Before that I checked all my wires from the injectors to the ECU for continuity. They all checked out good, which was to be expected since I have a one piece loom, from ECU to engine. I used the preresisted voltage (8.2V) as before the swap and after turning the ignition the car started without a problem:

My conclusion is:

My ECU got fried by the higher amps when using a 1,5 Ohm internally resisted coil instead of the Pertronix recommended 3,0 Ohm coil. this when connected to the (unresited) 12V directly. Another cause could be that the 2861 (ilo 1868) Pertronix ignitor delivers the problems and is not the right one. Strange since the dealer I got it from, has sold these to a coupe specialist (Brove here in NL) and these guys have never experienced a fried ECU as a result. Or it is a combination of both of them.

If the normal laws of physics apply to a BMW, then using a 1,5 Ohm resisted coil would mean twice as much amps as compared to 3 Ohm. I will contact Pertronix for advice and wil let you know my findings. Glad you guys did not experience anything like this. thanks for your input.

Joep
 
pertronix now working

Last weekend I checked whether it was the ECU and changed back to my old one, engine ran fine, so the ECU was also not the problem.

Today I decided to give it one more go and put in the pertronix distributor again. Again 3 cylinder running. As a last resort I swapped the new trigger contacts installed in the pertronix distributor with my old trigger contacts from my other (working) distributor and...... the engine runs fine.

Turns out the NEW trigger contact (I got thru W&N) was the cause. Although I did measure the new trigger, by turning the distributor, and checking for steps from infinity to zero resistance with a meter (which it did), this seems not to have been adequate.

Here you see where an analysis goes wrong when you assume things are working when they are not. I was already wondering why nobody had experienced the same and how an ECU could be affected by the ignition when looking at the wiring diagram.

By the way, I am currently using my regular coil ( 1,5 ohm) with the resistor wire. I am planning to install the Pertronix coil but then with the 3 Ohm resistance at the full 12V (so without ballast resistor/wire resistor.
 
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