Best lift points to hold your E9 up in the air

eriknetherlands

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I've seen this question come a few times over the past years so I though it could be helpful to others to gather our combined wisdom on this topic here.
I will be expanding this thread with pics and explanations during my coffee breaks and boring meetings, so it ain't finished yet.
Members may recognize their own pictures, as I've harvested from all over the forum.
I've lifted my coupe in a lot of different way during my own resto. Also I've seen quite some interesting things fly by over the forum.
Below is my combined knowledge which means it's just my take on things.
I invite others to share their findings so that this thread will improve itself + combine different views.
E3 inputs welcome; but i have no experience myself.

While working on your car, what is THE best location to lift your car?
It depends a bit on what you want to do with it (full resto or change a wheel), but there are a few things to follow, and a few things not to do.
You run the risk to damage yourself, or worse; your car.


Recommended: FRONT
Pic 1. Lift the car by the frame rails in the front, with a wooden plate/rubber block to spread the load + a t-shirt to protect your paint.
Pic 2. Another option is on left and right on the subframe (blue circles).
Pic 3. The BMW tech manual also allows lifting by the center of the subframe, but not for early models with subframes having flat, not corrugated) mid sections.

Recommended: REAR
For the rear also a few options:
(1) support under the rear subframe mounts; the large cylindrical rubber dampers.
(2) likewise, you can also lift the ends of the subframe as it is screwed directly to the rubber damper.
(3) The Tech manual also describes lifting by the differential, using a wooden block with a cutout for the oil drain plug.
(4). Under rear trailing arm as in the repair manual

Pics of lifting the FRONT:
1. Rubber pad under frame rails, with white T-shirt.
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2: Front subframe, using the horizontal steel cylinders.
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3. Under center of your front subframe, but only if your coupe has a corrugated part as (B), as used on later build years .
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If your front subframe does not have a corrugated section, like (A) in pic above, then do not use that as a lifting point; it may bend.

Pics of lifting the REAR:
1. Under rear trailing arm as in the repair manual
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Optionally using a wood block under the rear trailing arm:
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2. Under the rear subframe itself, just next to the torsion bar attachments; here also with a wooden block to prevent scratches.
1640087398495.png

3. (under the differential, as instructed in BMW tech manual)
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4. Under the rear trailing arm (pic from BMW's own tech manual)
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My personal favorite up front: the frame rails.
Pro: It doesn't damage anything if done well! It works even for a complete car (maximum mass). Suitable not for only that wheel change, but also for massive resto work.
Con: be careful to spread the force on the front frame rails with a wooden plate or rubber block. If you use just a jack or axle stand on it, the edges of it will make a depression into the frame rails.
If you have the engine still in the car, but sans interior, rear axle and rear boot empty, then the car is really noose heavy. It is then really important to place the support as far forward on the frame rails, close to where it curves upward. Place it too far rearward (more then 15 cm from the curve), and you will tip the car forward on it's nose, falling off your supports. (I could lift the rear end of my car with just a pinky, that's how I learned; it was a close call!)
Picture: this is how far forward you can place the lift point:
1640086001288.png


Do not:
1 Do not lift the car by the lower edge of the sill. The structural part of the inner sill is covered with the black decorative steel cover; it curves under and around the car's inner sill. If you put a jack under the lower edge of the sill, you will just squash the decorative sill and intermediate sill until it is pressed against the lower edge of the inner sill. You will be able to lift the car that way, it is strong enough, but you will have the following permanent squash mark. In the pic below you can see where the mouse pointer is, that the line isn't straight anymore. This is very common on cars handled by non-experts:

1640086284893.png

Don't lift here, lift there:
1640087058223.png


2. Do not lift the car by the middle of the thrust rods, but use the rear, round end of the thrust rod, at the big nut. If you pick the car up, with the lifting pad in the middle, these will bend under the load. Here's a pic of the parts of my car, how it was when i bought it. the bottom one is bend.
1673267161422.jpeg


3. Do not lift the car by the two 8*8 cm (3 by 3 inch) square box-like sections under the front floor close to the wheel. There is no thick metal above these square boxes. These plates were used by Karmann to haul an empty body through the production line. If you would lift a car by these points, I *think* (but not sure //// EDIT Sept 2023...keep reading! ////) that your floor will develop a dent upward and twist the front tip of the sill.
I wouldn't dare doing it myself, neither have I seen examples of it going wrong, but I've read that people asked if that would be OK as a lifting point
Edit Sept 2023: Now we know what happens if you do it, see the second pic here showing the dent made in left side of the floor (top of image):

1640085552450.png
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4. Do not lift your car the by factory sill lifting points, front or rear. Although they are factory, and thus must work on a fresh car, these points are generally considered to be "un-trustable" as the internal structure behind may be rotten. You will only know after lifting if they were strong enough... If you're confident that you have rigid sills they should work however. Picture here is my own car with half rusted sills, but still strong enough to lift my fully equipped car.

1640087818388.png


But what if the lifting points identified above are rusted out and you want to repair exactly those area's ?
- You can suspend the rear of the car by it's rockers (sills) in the rear, but only with the rear fenders (quarter panels) removed. This allows you to work on the rear axle reinforcement under the rear seat. In this condition, the inner sill is the only plate that creates the lower sill edge. As it is 1,5 mm thick, it's enough to lift an empty shell (proven in my car; see pictures. ) If the fenders would be still installed, you would squash the lower edge of the rear fender into the inner sill edge.
- likewise, with a removed front fender or middle sill (or section of it), you can lift the car by it's front inner sill . This allows you to work on the frame rails. However i would dare that only with an empty shell, not with the engine in.
- you can suspend the rear of the shell on the diff mount. As this is not very stable (single point only), make sure the support in the front is as wide as the tires or the sill. If the front is supported by the frame rails, then you're creating a 'narrow' triangle, risking the shell to tip. I've done it to be able to work on the rear sill ends, but do use a back up to catch the body if it drops of the diff support you are using (e.g. a stack of 3 rims)
Pictures: 1. with a wooden beam running Left to Right under the middle of car; it is only lifting the edge of the vertical inner sill.
Pic 2: Under rear diff mount; see the standing wooden block on a steel cage in the right side of image.
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Side note:
Coupe's are quite flimsy. Lifting your car will mean that it will bend. If your car has lots of rust, it has even less stiffness: your doors won't open anymore while in the air. It also means you have to be careful not to deform your car by lifting it. When replacing your sills, it means you will have to brace it one way or another to prevent it from sagging/bending. And don't weld new sills in when it's folded like a taco- it'll start crabbing on the highway & the doors will never shut nicely.
Remember: it is not a cool hobby if you die under there.
 

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eriknetherlands

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Another options: spread the force! I've made this about 30 cm / 1 foot long.
Conclusion: It works. Even though my sills were rusted on the inner part. My car still have a full interior, rear axle, doors and glass.

Benefit is that this allows you to access the rear subframe mounting point, which is the normal point to lift in the rear. If that point is rusted, you need access and thus lifting isn't an option there. This is then an easy way to create access for sheet metal repair in that area.

---Update dec 2022: new drawing added replacing the cardboard cutting, the dimensions are identical, but the drawing now conforms to normal drawing standards

Disclaimer:
Using such a device may collapse your sills if they are REALLY rusted trough. If that happens you've saved yourself a lot of uncertainty on the rust situation of your car: It was bad. Really bad. console yourself; if it collapses, it needed replacing anyway...
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lifting device drawing.png
 
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