Metalwork completed:
- Wings/fenders off and blasted to inspect the rebuild - no rust but a small hole. Shoddy welding but stable and correct measurements, so rustproofed and replaced wings.
- New floors both sides, front and back
- New inner, middle and outer sills, both sides (rockers?)
- New frame rails both sides - extended to rear and tied to rear subframe mounts. Original design stopped half way to the rear of the car.
- Replace metal on lower parts of A pillar, B pillar and between the rear wheel well and the B pillar.
- Bonnet/hood blasted, rustproofed and re fitted.
- Boot/trunk lid blasted rust proofed and re fitted.
- Doors removed and blasted - one door skin replaced - dubious measurements or workmanship.
- Replaced rear seat mount sheet steel with 1" 2.5mm thickness steel section; much stiffer.
- Repair section around inner rear wheel arch and outer section.
- ALL outer surface paint/underseal flayed clear to bare metal and surface prepped for paint.
I used flaying rather than blasting or acid dipping. I tried dry ice blasting for one day but it was not effective, expensive and the operator needed to dress up as an astronaut.
Still to do:
Inspection around windows. This will happen when screens replaced and before second spraying.
At some point a new boot/trunk lid.
Thats just the metalwork though. There is still lots to do but my bodywork guy lost his shop and is emigrating to Cyprus.
The wheels are from the Alpina donor, or at least the rears are - 9.5" and the fronts are B10 Alpina winter wheels at 8" for the correct ET and clearance.
Staggered? Yes - by the price of the front wheels from Alpina.