Rear suspension parts

Laldog

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I'm compiling a list of essential parts that need to be replaced on the rear suspension of my 73 coupe.

To my knowledge, nothing has been replaced, so at least everything rubber needs to be renewed.

I would lean more towards comfort as opposed to a track/ performance machine. The front has been done (with Bilsteins), so I guess it makes sense to use them in the back as well.

While we're at it, what are the options for lowering springs (beside the usual Carl Nelson)
Thanks in advance
 
Hi @Laldog, I'm currently going through the same process with restoring the rear subframe. So far I've got all the new rubbers ready, I've added the anti-roll bar (which was missing from mine) and swapped to CSL springs & Bilstein sport shocks. I think there's the option go for urethane bushings but I'd probably stick to rubber if you're looking for a more comfortable ride.
 
You going to drop the whole rear subframe?

Might as well if you want to redo the bushings, etc.

While you're at it, call up CoupeKing (can't find it on their website) for the differential reinforcement bracket:

diff-box-reinforcement-e9-coupe-com-jpg.22469


Lots of stuff at Ireland Engineering too. Like these:



I would have NO problem installing urethane bushings. Let the suspension do the work, not the squishy rubber bushings:


Ride quality is barely noticeably reduced IMHO when I went Urethan in my 2002.

I would also highly recommend a new sway bar kit. Did wonders (ST brand) for my 2002:

 
As to the specific question asked, I would replace the rubber at the top of the shock, both top and bottom spring perches, the differential bushing, both sets of trailing arm bushings and the subframe bushings.

Note that there are two spring mounts; the botom US mount is thicker than the European mount. So if you have a stock US setup in your car, you can achieve a little lowering with the Euro spring perches. Carl Nelson springs will take you lower yet. My car sits on the Euro spring perches with Carl's springs.

Not sure if they still sell their stuff, but Hardy and Beck used to have a set of lowering springs and Bilsteins that they have specially valved to their specification by Bilstein. I'm pretty sure they can still order the Bilsteins even if they have distincontinued their springs.

As to the urethane bushings, I am not a fan. In more modern BMWs with much more robust structures, harder bushings can increase performance with little risk. The same cannot be said of our cars. Stiffer urethane bushings transmit more noise, harshness and vibration into the body of the car. This increases the stresses on the metal structure in the car, which can lead to fatigue and failure (and Karmann did not use the best steels in our cars). You can find posts here from folks with differential mount failures (hence the reinforcement pictured above) and shock tower failures in the rear of their cars. I wouldn't risk it, especially with the condition of the roads where you live. Stick with the rubber subframe bushings.

Lastly, my car is on the lift right now, and I am in the middle of removing the subframe from my car with the Ireland Engineering camber and toe adjustments added to them. I have had them loosen up on me several times. I've replaced the nuts a couple of times, changed to longer bolts with added nuts on the end of the square nuts they provide, and still they don't hold together. This design is not robust enough; save yourself the trouble.
 
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