Synchronization of downdraft carbs

halboyles

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I am still working on a complete downdraft Weber linkage system and slowly making progress. I am confused about the instructions given on the forum and in the workshop manual about synchronizing the downdraft carbs. Both versions suggests that synchronization should be done by adjusting the idle speed screws on each carb with the adjustable linkage rods disconnected and then matching the length of the adjustable linkage rods to line up with the balls on the carb levers to set synchronization.

That would work but it seems the same thing could be accomplished with fewer steps by using the same method used on side draft carbs, i.e., with the adjustable linkage rods disconnected, set the idle speed screw to about 1/2 turn in on both carbs. This is the baseline. Reconnected the linkage and adjust the balance lever on carb #2 to match the air flow on #1. Since the front carb lever can't move, the adjustment opens the butterflies on the rear carb for synchronization.

The same could be done on the downdrafts by setting the idle speed screws to baseline, reconnecting the adjustable rods adjusted to the baseline length and then, with the OEM adjustable linkage rod on the rear carb, doing the sychronization. That way there is no need to try to match the length of the rear adjustable rod to the position of the carb lever by removing it, changing the lenght, reconnecting it and repeating the process until the correct lenght is obtained. It seems to me that that OEM knurled knob rod is designed to do just this job without the disconnecting and reconnecting. Am I missing something here?
 

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  • M30 DD Synchrozation Mechanism (1).jpg
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I think the idea is that carbs be balanced at baseline without connection to linkage; then reconnect the linkage and adjust the knurled bit at mid-range to achieve balance.

Although it would be nice that they balanced throughout the range of motion, that may not be possible. I'm waiting for someone to put narrow band 02 sensors downstream of each exhaust port and tell us what the air-fuel balance really is. Then you'd be chasing valve clearances, combustion chamber volumes, and further down the rat hole.
 
I think the idea is that carbs be balanced at baseline without connection to linkage; then reconnect the linkage and adjust the knurled bit at mid-range to achieve balance.

Although it would be nice that they balanced throughout the range of motion, that may not be possible. I'm waiting for someone to put narrow band 02 sensors downstream of each exhaust port and tell us what the air-fuel balance really is. Then you'd be chasing valve clearances, combustion chamber volumes, and further down the rat hole.
I think that may be the understood sequence of adjustment but almost all references I've found regarding the knurled balancing rod say that it is adjusted to fit the distance between to two balls before it is connected. It would make no sense to create such an expensive adjustment rod just to lengthen or shorten it to match an already sychronized system. It could be used to fine tune the synchronization I suppose, but, it appears it was designed to actually synchronize the carbs just like the balance lever on sidedrafts does.

"adjust the knurled bit at mid-range to achieve balance." I think that if you change the length of that rod at any range it will effect all positions of the butterflies.

I'm not sure what you mean by "balanced throughout the range of motion". If equal air flow is established at idle, shouldn't the air flow be synchronous at all butterfly positions?
 

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  • Knurled adjustment rod Workshop manual.gif
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Once carbs are set you adjust this rod to ensure tip-in on both carbs is simultaneous.
In other words, the setup of the carbs is about the same and the adjustable rod does the same job as the balance lever on DCOEs.
 

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  • AR10033406_Drosselhebel_Weber_DCOE_3.jpg
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I think so
Thank you Chris. I don't think the full functionality of this adjustable rod has been fully discussed before and I am very interested in this configuration because I want to include an updated version of that knurled knob adjustable rod with our Weber downdraft system for the M30s. It seems to me that BMW engineers wouldn't have designed such a complicated adjustable rod unless it served a significant purpose.
 
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