I am refitting my upper timing case, the gaskets are longer than the case, do I trim these or fold them somehow? TIA
Flip the gasket. The bottom should be flush.
Use a bit of rtv sealant along the corner at the head gasket. That's what leaks. The gasket should protrude up at the top of the head, then carefully cut flush so the valve cover gasket is flush.
I could see trimming a smidge if something was shaved... but not that much.
Lets make this sealant subject clearer...
On the upper timing case cover make sure you apply a little sealant, Bentley suggests 3-
Bond or equivalent on the lower corners where it meet the head gasket (photo) if not you
will get an oil leak here.
Check out page 22 on this link for a pic.
http://www.bmw7resource.co.uk/TechDocs/E32 735 Head Gasket Replacement .pdf