Excellent write-up. Thank you.
Thats exactly what I did when it became apparent that the splines parts are as rare as unicorns and mine was worn out. @Stevehose solution is a lot more elegant.remembers me of our first !! rally.....i lost my wiper.... of course it was dark&rain . Lucky, found it on the road and could continue....
nice solution with the grub screw....we just drilled a hole and mounted a bolt/nut.
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Just to be clear the screw is threaded into the rod, it's not pressing against it with any force. This just prevents the wiper arm from lifting straight off the rod.elegant , yes @Rek ... but i would still prefer "our" bolt/nut ( 3 mm in my case) . Ok, for rally one can't be safe enough .
I'm only afraid that the grub screw pushing against the rod moves all the play to one side. Don't know if that is good.
With bolts we "compress" the casting and at least 2 opposite sides have no play ???
Steve, i think you should consider loctite or something similar as a barrier so that the stainless steel bolt does not enter into electrochemical corrosion with Zn-Al spline due to moisture. If the hole was chromed inside it wasn't a problem, but after threading it's just bare Zn-Al.
Or you can just use zinc plated bolt instead.
p.s. great idea anyway