Coupe ownership/maintenance in a nutshell

Stevehose

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So I set out to hook up my iphone adapter I bought from Beckerautosound for my old Europa stereo. An easy job - mount the jack somewhere hidden and plug the other end into the tape out of the unit. I am also hardwiring a usb charger along with it.

So I go looking for a suitable 12v wire to tap for the usb and I discover:

1. Clutch master cylinder leaking into the pedal area. So that's why the reservoir level dropped a couple mm over the last month - I thought it was the new calipers settling in. Fortunately only made it as far as the foam surround which is saturated with fluid.

In looking at the pedals I notice:

2. The bushings are shot and need to be replaced on the clutch and brake pedals. $10 for all 4 from Penske and will make a big difference in pedal smoothness. Only $10 is not enough right? So I throw in a new firewall rubber gasket for good measure which I only half-need.

So I pull the lower dash panel off in preparation to remove the MC and I discover it's all coming apart from the frame so I:

3. Go to Lowes and get some epoxy and glue it all back together with about 10 clamps I also bought there and repair some vinyl as well.

In looking at the wiring I decide it's

4. Time to untangle a bunch of stuff and zip tie it all neatly and re-wrap where tape is unraveling.

That's when I discovered

5. The ignition lead is about to fall out of the fuse box so I reinstall the leads tightly and discover some other loose ones that would have stranded me at some point.

Then I inspect the wiring up the steering column and notice:

6. The insulation of the high beam harness has been rubbing against the steering column, wearing a hole through it and one of the wires exposing it bare. This would have blown up at some point when flippping on the beams. Taped and retaped and arranged clear of the column now.

Then I inspected the ignition switch and discovered:

7. There is no grub screw and the switch is loose in the cylinder. This was replaced by the PO but obviously the mechanic decided this screw was not needed anymore. Now on the hunt for a 3mm x 5 screw.

So after starting a 15 minute job it's still not finished.

Moral of the story: Take a few minutes and inspect areas of the car not often seen (not just electrical), my guess is you'll probably find some simple things that will cause a problem when you least need it.
 
yep, this is a bit more than ... while you are there, you should do this _____ (fill in the blank). i've been going through the same things. now i will add the check the wiring at the fuse block to my list and checking the wiring around the steering column since the gauges are out.

all good stuff, but its delaying me from completing my coupe to be ready for the amelia drive. hopefully i make it. just goes to show you ... its always something (seems like i've heard that before ... oh yeah ... SNL a long time ago)
 
Old friend of mine, we went to engineering school together (nerdly). He came up with this: "Steve's law of simultaneous setbacks, when one thing goes wrong, other things are sure to follow". Has any simple job on a 40+ y.o. BMW remained simple? That is why we love these cars and would not have it any other way!
 
Yes I figured you are having a similar experience but I am confident we will see you arrive in Amelia Island in your coupe :-P

I guess I should put the 4 watt bulbs into the gauges while the lower dash piece is off...

but then I would need to do the same for the 2 VDO gauges in the speaker cluster........

but then I would need to cut apart the AFR gauge again and fit a new bulb there too so it matches brightness....................



yep, this is a bit more than ... while you are there, you should do this _____ (fill in the blank). i've been going through the same things. now i will add the check the wiring at the fuse block to my list and checking the wiring around the steering column since the gauges are out.

all good stuff, but its delaying me from completing my coupe to be ready for the amelia drive. hopefully i make it. just goes to show you ... its always something (seems like i've heard that before ... oh yeah ... SNL a long time ago)
 
"just goes to show you ... its always something (seems like i've heard that before ... oh yeah ... SNL a long time ago)"

Havent heard Rosanne Rosannadanna (Gilda Radner -RIP) quoted in a while.....thx. The original 'not ready for prime-time players' broke the mold.
 
Then I inspected the ignition switch and discovered:

7. There is no grub screw and the switch is loose in the cylinder. This was replaced by the PO but obviously the mechanic decided this screw was not needed anymore. Now on the hunt for a 3mm x 5 screw.

That grub screw is "special" in that it has a pin on the end of it that holds the ignition switch in place. So it isn't your everyday grub screw. I believe that it is still available from BMW, but I don't have the part number handy.

EDIT: GRUB SCREW m3x5 Part #07119904210
 
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Thanks, I saw that but was hoping to find something locally because:

8. Right after a bunch of stuff from Penske/Tomkinson has already shipped you realize you need another $3 special part.


That grub screw is "special" in that it has a pin on the end of it that holds the ignition switch in place. So it isn't your everyday grub screw. I believe that it is still available from BMW, but I don't have the part number handy.

EDIT: GRUB SCREW m3x5 Part #07119904210
 
7. There is no grub screw and the switch is loose in the cylinder. This was replaced by the PO but obviously the mechanic decided this screw was not needed anymore. Now on the hunt for a 3mm x 5 screw.

Hi Steve,
I sent two new ignition grub screws in the mail to you this morning. That'll give you two chances to get the screw into the right place without dropping it. Those things are tiny and easy to lose. Good luck,
John
 
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