My Baby is BACK and better than ever, with a new heart (aka engine) and 5 speed. I am in love!

scottevest

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After a much longer timeline than I originally expected, my 1974 3.0 CS is finally back together, sorted well enough to drive hard, and I wanted to post a proper update for the forum crowd that has followed this project and helped me along the way.

The short version is that I am extremely happy with the end result.

This car is now running a freshly built/refreshed high-compression Euro 3.5-liter six sourced from a European-spec 1989 735i, paired with a newly refreshed 5-speed. The goal was not to build some over-modernized restomod, but to keep the car feeling mechanical, raw, and true to the character of an E9 while giving it the torque, sound, and urgency I always felt the chassis deserved.

The engine build centers around the 3.5 bottom end, higher compression, a more aggressive camshaft, and dual carburetors, along with a freer-flowing exhaust. The result is a car that feels dramatically stronger everywhere in the rev range than it did with the original engine. Based on the build, it should be producing north of 230 hp, versus the original rated 174 hp of the stock US-spec setup, and more importantly it feels alive in a way the car simply did not before.

What I love most is that the car still feels completely analog. There are no computers, no ABS, no traction control, no filters between you and the machine. Just steering, throttle, sound, chassis movement, and whatever talent or lack thereof the driver brings to the equation. That is exactly what I wanted.

For those interested in the broader project, I’ll continue to reference the project thread/build sheet because I know many of you care about the specifics: engine source, compression approach, cam choice, carburetor setup, jetting, exhaust, transmission work, and the inevitable sorting that comes with getting a car like this really right. As with most projects, getting to the finish line took longer and involved more details than expected, but standing here now, I can say it was worth it.

One unexpected confession: before this engine transformation, I was starting to get a little bored with the car. I liked it, I appreciated it, but I was not fully in love with it. That has completely changed. With this new engine, the way it pulls, and especially the way it sounds, this has very quickly become my favorite car to drive. That is saying a lot, because the garage also includes a Ferrari GTC4Lusso and an Alfa Romeo Spider, both of which I love for very different reasons. But this E9 now has a kind of charisma that is hard to overstate.

The real test comes next: on Saturday I head to Arizona for the Copperstate 1000. Some of you may remember that I took this same car on the event two years ago with its original engine, and it broke down on the last day. So there is something especially satisfying about coming back with the car in this form and, hopefully, doing the event the way it was meant to be done.

Thanks to everyone here who has followed the journey, answered questions, given advice, and generally helped keep me pointed in the right direction. I genuinely appreciate it. I’ll keep posting updates, and if there is interest I’m happy to put up more of the build-sheet details and driving impressions.

Here’s a short driving video on Highway 74 out of Palm Desert. The road is spectacular, the car sounds terrific, and for the first time in a while I feel like this project has really delivered on the vision I had for it.

Also attached is the invoice from Carl Nelson for the engine and 5 speed, if you are interested.
 

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Scott - really nice write up, and I have to say that it’s also helpful seeing the cost. Carl is obviously one of the masters, and while this isn’t just walk in the park money, for what you got out of it - new engine, new transmission and then a whole lot of upgraded parts/pieces, I would say that’s an amazing deal. I feel like I’m 2/3 of the way into that cost just with my upgrading and that’s with me doing all of the labor! I’m glad that the car is running so well and yes, the more info you can provide over time the better
 
What I love most is that the car still feels completely analog. There are no computers, no ABS, no traction control, no filters between you and the machine. Just steering, throttle, sound, chassis movement, and whatever talent or lack thereof the driver brings to the equation. That is exactly what I wanted.
Amen brother!
 
Great to see and hear how much you enjoy your car :)
I absolutely agree - a 3.5l engine with 230 to 250 hp / about 320Nm is pretty ideal for the E9 :) Love the B11 engine in my car.
When being on the track at Porsche Experience Center with a instructor acitively driving in the GT series, he gave us the following advice: "Hands always on 3 and 9 - you do not need to try something else. Honestly, we tested everything, no need for you try again - just keep them on 3 and 9 o'clock" ;-)

Seems to be great sourrinding where you live, congratulations!
 
Thanks for sharing your motor build/costs. I will be looking at similar options in next couple of years. Plus one on that power output - sounds like the sweet spot for spirited E9 motoring. That radar detector on your dash reveals your intentions ; ).

Might we eventually see your coupe at a NW event? Or are you not based in Idaho anymore?
 
Update: broke down side of the road getting towed to the shop. Not sure what is going on, but the car is locked in position. I think it might’ve had something to do with the replacement of the transmission and the giubo
 
IMG_7493.jpeg
 
Update: broke down side of the road getting towed to the shop. Not sure what is going on, but the car is locked in position. I think it might’ve had something to do with the replacement of the transmission and the giubo
Teething problems… only minor
 
Hey guys, quick advice before the rally tomorrow. On a very short drive today, the car seemed to break down in a strange way. It was driving perfectly normally when I heard a thud from underneath, almost like I had run over something. I immediately pushed in the clutch, pulled off the road, looked underneath, and saw nothing. When I then tried to move the car slowly in first gear, it felt locked up or seized, so I stopped and had it towed rather than force anything.

At first, it would not roll freely in neutral unless the clutch was depressed, but shortly afterward it seemed to free up. I had it brought back to the shop that installed the five-speed, guibo, and recently did the tuning. They spent over an hour with the car on the lift, inspected everything carefully, even ran it while jacked up, tightened a few things, and could not find anything wrong. We then did a spirited test drive with hard upshifts, downshifts, and turns, and could not get it to repeat.

One relevant detail is that yesterday I heard a similar sound once shortly after leaving the house, but nothing happened afterward. So this may not have been completely random.

At this point I’m cautiously optimistic based on the fact that a very competent shop inspected it thoroughly and couldn’t reproduce anything, but before I head about 250 miles to Phoenix tomorrow, I wanted to ask whether this points to anything specific I should watch for, and what exactly I should do if it happens again on the road. Thanks very much.My own read: I would not ignore this, but I also would not assume the car is doomed just because the shop could not reproduce it. Intermittent problems like this are often driveline, linkage, parking-brake, or mounting related. The fact that it later drove normally is reassuring, but not exculpatory.

For tomorrow, I would go only if you are mentally prepared to stop immediately if it repeats. If it happens again, do not try to drive through it. Push the clutch in, get safely off the road, see whether it rolls in neutral, see whether the shifter will move normally with the engine off, and note whether it feels like a blocked shifter or a car-that-won’t-roll problem. That distinction matters. I would also pay close attention to any new rear clunking, vibration under load, or sensation of binding when first pulling away.
 
Sounds like the clutch is seizing somehow when things are warmed up. Since I just had to deal with this when reinstalling my transmission, did they perhaps not grease the throw out bearing? The bluebook says “failure to grease the throw out bearing will lead to increased risk of clutch seizure while driving”….
 
BTW, here is the moment it failed, and if you watch till the end you can see/hear when I tried to re-engage with no luck
. It is running fine now.
 
the idea of hearing a THUD is always disconcerting. so by trying to make sense of a noise that also keeps the car from moving makes me think - engine, tranny / clutch or driveshaft (actual driveshaft, guibo or center bearing) / or differential. the thing low hanging fruit is driveshaft / center bearing / guibos - easy to crawl under and try to move things and see if anything appears broken or jammed. if you jack up the back of the car with the tranny in neutral, you should be able to spin the tires (presuming the parking brake is off). i had a big thud in my 2002 when the spider gear blew apart and destroyed the diff. it was a whole box full of neutrals with a big grinding sound. i have also had a guibo come apart and the driveshaft starts hitting stuff (noisy, but it moves). if a U joint comes apart it can lock some things up, but it will soon just come apart ...
 
the idea of hearing a THUD is always disconcerting. so by trying to make sense of a noise that also keeps the car from moving makes me think - engine, tranny / clutch or driveshaft (actual driveshaft, guibo or center bearing) / or differential. the thing low hanging fruit is driveshaft / center bearing / guibos - easy to crawl under and try to move things and see if anything appears broken or jammed. if you jack up the back of the car with the tranny in neutral, you should be able to spin the tires (presuming the parking brake is off). i had a big thud in my 2002 when the spider gear blew apart and destroyed the diff. it was a whole box full of neutrals with a big grinding sound. i have also had a guibo come apart and the driveshaft starts hitting stuff (noisy, but it moves). if a U joint comes apart it can lock some things up, but it will soon just come apart ...
The shop here, really competent, tried all the normal things you said, and couldn't repeat. Guibo just replaced with the 5 speed, which we needed to replace after Carl installed a used (un-rebuilt) 5 speed with serious 4th gear synchro issues. Tires spun freely in neutral, no issues. Parking brake off. Let's see what happens tomorrow. Wish me luck.
 
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