2800 CS brake problem

gwittman

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Costa Mesa. CA
I can't get my Coupe on my lift right now but thought I would describe what happened to see if anyone has a good idea what happened. I was driving from Huntington Beach to Costa Mesa on the 405 freeway. As I got close to Costa Mesa, I felt a little vibration like a wheel slightly out of balance. I slowed a little because I remembered I had not retorqued the lug nuts since installing new front suspension bushing. The vibration did not get any worse, so I continued at a slower pace.

Then, I began to smell friction material burning and thought someone must be burning their brakes or clutch. The smell stayed with me as I continued on, and I began to wonder if it was coming from my car. I felt no dragging resistance so I didn't think it could be my car. Eventually, I had to use my brakes, and it pulled to the right. That is when I realized it must be my brakes that I am smelling. I slowed even more but did not want to stop on the shoulder of the freeway. I came to an exit pretty quick and tested my brakes to see if I could trust them. I also had my hand on the parking brake in case I needed that. The brakes began to work but slowly the pedal stared to compress to toward the floor. I then used the hand brake to slow the car more.

I creeped to a safe place to stop at a parking lot. Once stopped I stepped on the brake pedal again and it went all the way to the floor. There was some resistance but the second time no resistance. I tried pumping but it would not pump up. I got out and looked at the brake fluid reservoir, and it was full. I looked under the car for any sign of fluid leakage and found no sign of leakage. There was some smoke drifting out, but I could not tell which side it was coming from. I checked both front wheels to see if they were hot and neither was excessively hot. I could not tell for sure, but both rotors appeared to be slightly blue.

I didn't have far to go so I drove slowly home using my parking brake and first gear for slowing and stopping. I made it without any problems. It is now parked in the garage waiting to get on the lift.

I thought our Coupes had a dual brake system. So, I either had a catastrophic master cylinder failure, or I don't have a dual brake system. I can't quite figure out how a master cylinder could apply the brakes while drive down a freeway without the use of the brakes. I replaced the flexible brake lines around ten years ago when one had the interior collapse. It did not have the same symptoms as I experienced this time. I think they are new enough that they would not be the cause.

I rebuilt the calipers about three/four years ago when I installed new brake pads. I doubt they would be sticking and would lose fluid if they failed when the pedal went to the floor. I believe they are not the problem. That leads me back to the master cylinder as the only thing left to consider as the failure. I hope they is still available or there is a rebuild kit for it.

Any ideas as to what else could be the problem?
 
do you still have the rear drums? those can drag if one of the shoes gets out of alignment. so did you smell the issue in the front or rear of the car ... or just everywhere?
 
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