Impressive thread with diagrams and arrows! My head is spinning, I cannot even figure out how my Toto toilet seat cover works, so I hope my E9 hood spring never breaks.
deQuincey,
Here are a couple of photos. The torsion bars are new (~$20 each). The close-up photo shows the right spring mount. For reference, the wood floor is the underside plane of the hood.
Does this photo that I posted last summer answer your question?
dThis is an excellent thread...though I observe, challenging to get into (understand) precise details between parties...a very important thread! I empathize with the issue and hope resolution is soon, and without trouble.
my god !, yes please without trouble and/or accidents !
SO...when does "Torsion Bar -- The Movie" come out?? I had to say it...if only a video exsisted.
i also agree on this, a video could help a lot !
Jon
but my question is: which is the correct initial position of the top arm in the pre-assembly when the system is not in tension ? that is what i am representing in the drawing of positions A or B (it is fictional, you will not assembly the whole thing without tension in the car, but which one will be the good pre-stressed initial position to reach your final assembly, the A or the B)
Jay,
It would have to be A. It can't be mounted in this position, it would be poking thru the hood of course. But once loaded, pushing the hood down loads it further, that is the purpose. It unloads tension as the hood is raised. We didn't rotate it 270 degrees, I think that is impossible. I couldn't believe how much tension existed before we moved it into position. I almost feared for my safety!
Chris
hello chris
i appreciate your response. it will be A, so my pre-assembly is correct ! but: "It can't be mounted in this position, it would be poking thru the hood of course", is not true in my case let me explain, in the following picture you are seeing the actual status of the pre-assembly without stress (and you can see the left side), this is the A case ! this means that i can go to the car with this and I WILL MOUNT IT IN THE CAR ! without "poking through the hood", it will be standing at the INITIAL POSITION of the A case anyway you are not wrong, the question is that probably my torsion bars are not correct (i mean, all those 38 years had deformed the bar ends and the relative angles from one end to the other are not correct) what do you think ? the fact is that now i can try to assembly this condition and test it, and maybe i will come to an end ordering new torsion bars ! or maybe not !
Yes, I agree: I think you need new torsion bars.
This is why I originally said that "B was correct" - because with new torsion bars, the assembly can not be attached to the hood before it is pre-loaded. With new bars, the arms are further forward in the resting position, and would interfere with the hood. But, your torsion bars are sprung enough that the arms' resting position is far enough back to allow the assembly to be mounted.
Go ahead an mount the assembly to your car as-is. What I predict you will find is that the old torsion bars do not produce enough force to hold the hood open.
You need that special bolt. be careful or you will damage the paint.
BTW, I am one short. Anyone know a source?
For sake of originality/ future purists:
1.dQ's bolt/ fastener photo- is that an original part?
i found these bolts, in my car, i assume they are original
the washers and nuts are new (stainless), please take care of my assembly, cause the nut is a secure one, otherwise an aditional grower washer next to the nut is needed
2. Painted or cad or y-cad finish?
pardon me ? i am not sure of what is your question, but i will say that i have repainted my parts from bare metal + rust converter + primer coat + 2coats of black paint
regarding the bolts i will left them unpainted
3. The part number shows up still as good. M8, but absent detail. FYI, Penske also shows the tension rods as $14 ea.
i have seen that also in BMWFANS, but i have not checked availability in BMW dealer
4. If dQ would be so kind to produce a sketch showing the bolt detail, a standard hex bolt may/could be modified. Add a s.s. sleeve ( bushing), larger than the body clip in od, so it would tighten.
not really sure about that what you say, i think it will be pretty easy to reproduce the function of this assembly with standard bolts + washers + a small bushing, provided you understand the pretended function see sketch (correct function is B), by the way, i would add another washer near the big hexagonal head to reduce the play and improve contact:
5. Are the correct washers waved spring?
pardon me again? the washers i am using are not of that type, but conventional washers i don´t think you will need the others, provided you clamp those two washers to bite the fender support through nut-bolt tension
Thanks in advance.
,Thanks.
On the fastener, would you pls. measure the shoulder?
certainly sir:
is this what you wanted ?
regards
.