Installing longer wheel studs..... a shortcut

John Buchtenkirch

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Being a long time hot rodder I have always believed that “stance” (tire size and the way the tires fit the wheel openings) makes or breaks the look of a car. It’s always bugged me the track looks too narrow on the rear of our coupes compared to the front track so I finally got around to installing 6/10ths wide wheel spacers in the rear as well as longer ARP 100-7715 wheel studs needed for the spacers.



The problem is the longer wheel studs will not fit between the flange on the hub and the sheet metal shield for the emergency brake. I didn’t want to disassemble things more than I had to so I removed the spring & adjuster assembly from the E brakes and bored a 3/4” hole thru the E brake shield just behind the E brake adjuster I had just removed. Look at the photos for a better understanding of what we did. The problem is the hole in the axle flange is too small for a ¾” drill so assembled a ¾” hole saw from my Rotabroach set #11075 right inside the space behind the stub axle flange. We tacked a piece of water pipe to a C-clamp to press out the old studs, a few needed a light hammer in the direction of the yellow arrow to break free. When done we plugged the ¾” holes with rubber plugs. If you can’t find plugs at the local hardware store a package of # 9600K516 from McMaster-Carr will work fine.



Little Frank & myself started this job after lunch and lowered the car down by 5:00, that including rolling up the rear wheel lips and painting them with clear POR-15. Neither one of us is a mechanic but we were both body men in former careers. The final photo shows the Rotabroach kit. Also shown is the right angle vise grip type tool plus the right angle paint brush I used on the wheel lips.



Finally I have a question. Someone told me the E28 rear end assembly is 1 ½” wider than the stock E9 rear……… is that measurement correct ? Thank you in advance. ~ John Buchtenkirch
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Looks like a nice tip, John. Thank you for sharing. I'm sure I'm not the only one that wants to see the finished product - the car with the wider wheel stance. :D
 
Nice work, thanks for sharing. A photo of the new stance at the rear and the tyre clearance to your newly rolled lips please

:):)
 
BMW designed the rear track to be 42mm smaller than the front; not sure why. I am interested in seeing how this change turns out.
 
BMW designed the rear track to be 42mm smaller than the front; not sure why. I am interested in seeing how this change turns out.
That does seem odd. I'm going to have to keep this on my radar and maybe consider this space idea.
 
That does seem odd. I'm going to have to keep this on my radar and maybe consider this space idea.

Visually it looks closer to an inch on each side. Plenty of room for a larger wheel lip or spacer in the rear.
 
BMW designed the rear track to be 42mm smaller than the front; not sure why. I am interested in seeing how this change turns out.


Maybe……. just possibly the 42 mm has something to do with the way the car drifts when it oversteers……. only a guess on my part. Sorry, I’m not going to be the guy to test that, better find Hans Stuck for that one but I will work on getting some photos posted in the next few days. ~ John Buchtenkirch



P.S. I’m still hopeful that someone comes up with the difference in width between the E9 and E28 rear end assemblies ?
 
Process for pressing the new ones in? I assume you fed them from behind the shield and had enough space to get the C-clamp behind it?
 
Process for pressing the new ones in? I assume you fed them from behind the shield and had enough space to get the C-clamp behind it?

Not actually. I stick the big end of the stud thru the ¾” hole then I can swing the small end behind the axle flange & pull it into its hole. Then I greased the studs threads and used a nut to pull the stud into its hole. Nothing was tricky about this job except the ¾” hole in the sheet metal has to be high enough to clear the flange behind it. ~ John Buchtenkirch
 
Understood. Tx. BTW I miss your individualized larger Font and text coloring which was quite distinctive, almost stately!
 
I just added spacers to my car. Got them from Ireland engineering. As an alternative to drilling a hole to fit the longer wheel studs I removed the handbrake bracket and cable and threaded the longer bolts through there and used a ball joint separator to remove and install the lugs. I did try to remove the stub axle to get the bolts in but I couldn’t get past the stub axle nut which was a fail
 
Thank you for the ARP part number.

And for the instructions.Great common sense removal procedure.

RP
 
I thought the narrower rear track was because it's exactly the same as the 2000CS, whereas the front of the e9s were widened versus the 2000cs.
 
For those considering wheel spacers, here’s my car with stock, 20mm and 30mm. Please let me know what you think!
 

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Are the pictures in the right order? For me the second picture like the original (no spacers) but I could be wrong here.

It might be useful to be aware of the original ET of the rims you've presented on the pictures.

I'm expecting they're like later aluminium wheels (E12/E23/E24) with ET20 or ET22 as E9 should have typically around ET10 (@ 14")
 
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Ordered ARP studs and they are 15 mm longer. From the photo you can see that they have a different knerl pattern.
Slight concern to me.
 
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