Steering Coupler

ayiakis

Member
Messages
20
Reaction score
4
Location
Davis, CA
In my continued quest to make a mountain out of a molehill power to manual steering project on my E3, I seem to have come up with another small problem-the coupler. The manual steering box has 36 splines, not 54 like the power box. This part seems to be unobtainium, anyone have an idea who might be able to fabricate/modify/produce a u-joint with 17mm 36-spline to 17mm 54 spline? I have tried Woodward in Wyoming with no luck. Thanks-in-advance.
 

Markos

Well-Known Member
Site Donor
Messages
13,369
Reaction score
7,503
Location
Seattle, WA
In my continued quest to make a mountain out of a molehill power to manual steering project on my E3, I seem to have come up with another small problem-the coupler. The manual steering box has 36 splines, not 54 like the power box. This part seems to be unobtainium, anyone have an idea who might be able to fabricate/modify/produce a u-joint with 17mm 36-spline to 17mm 54 spline? I have tried Woodward in Wyoming with no luck. Thanks-in-advance.

Dang it this is news to me. Subscribed!
 

Ohmess

I wanna DRIVE!
Site Donor $
Messages
4,888
Reaction score
2,714
Location
Aiken, SC
You might ask @Keshav if he has any suggestions. He knows a fair bit about manual steering in the e9.
 

Markos

Well-Known Member
Site Donor
Messages
13,369
Reaction score
7,503
Location
Seattle, WA
My plan for my car was to modify an existing driveshaft to fit the manual setup, but I didn’t plan for this.

With this news, I think it would be safer for me to make a new shaft. It isn’t difficult to source a 1” DD to 17mm x 36 spline joint. Then you just cut the DD bar to size and have the same joint on the other end (presumably - if it a highly available 54).



1296F80D-26E1-482D-9E44-2BDBEF42A0C4.jpeg


Vendors already sell DD bmw steering columns. Here is an e36 example:
67B83AC4-B8F2-4B33-9F93-408F45E222EC.jpeg
 

Markos

Well-Known Member
Site Donor
Messages
13,369
Reaction score
7,503
Location
Seattle, WA
I’m new- what is DD? The plan makes sense though, just wondering what that stood for.

It stands for double D, based on the profile of the shaft. It can’t spin inside the coupling because two sides are flat.

1AE027F4-A9C1-4E44-8657-A9BB4948903B.jpeg
 
Top