Issues after “Julia” has been running for an hour or more with high ambient temperature

Dan Wood

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Injected or not, a decent coil can get cooked without an appropriately matched ballast resistor.

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Based on this thread, I have a Bosch Red Coil on order.
 

Midwestbike

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The failing coil scenario may be the most likely explanation. Merely swapping it out for virtually any generic similarly shaped 12v coil should resolve the doubts. But for the mention of peRtronix, points and condenser would have made the list of suspects. That said, peRtronix, may not be infallible when it comes to heat exposure. Further on the subject of electrics, compromised wiring (e.g., dubious insulation) could easily account for an otherwise unexplained engine shut down or non-start. In the abstract, heat may cause ignition wiring at or near the coil to contact a ground (e.g., bare sheet metal) since the same heat may cause just enough metal expansion to cause a short. (This scenario can occur if there is significant engine movement and wiring is brittle or otherwise compromised.) Lastly, assuming your fuel is delivered electronically via a Djet system, the peRtronix does not obviate the need to check the fuel injector points at the bottom of the distributor (and related wiring), fuel pump/relay wiring and wiring to pressure sending unit.

If your model is “injected,” as seemingly indicated, it is doubtful the vehicle is experiencing vapor lock, especially since most of the fuel system is pressurized. However, aft of the fuel pump (between tank and pump/tank reservoir) it is possible a poor hose connection or compromised hose might permit air to enter the system, in turn, causing momentary cavitation at the pump. One means of eliminating this remote possibility is a simple pressure gauge spliced between the fuel filter (usually under the battery tray) and the feed hose to the injector manifold. If the pressure remains steady, air in the system might only cause a hiccup and not a complete shut down.

Old braided high pressure fuel hose does not last forever. It can possibly sweat, allowing pressurized fuel to escape without significant warning other than the occasional fuel smell, and occasional rough running - or worse.

The filter age is probably a non issue too, especially if the gauge indicates normal fuel pressure is being maintained. If in doubt, remove it and try blowing through the filter. If that indicates serious resistance, you have an answer. As a simple field repair, you can still flush it in reverse to unclog it.

Related consideration may be failing fuel pump. https://e9coupe.com/forum/threads/1974-csi-stalling-issues.38253/



This thread might be of interest. https://e9coupe.com/forum/threads/1974-csi-stalling-issues.38253/


Something similar >>

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So I got a new coil and it worked great for about half of the drive home 4 hours. Then it did the exact same things. I pulled over let it cool and then it would last about an hour. After the third time I then put in the original coil and it made it all the way home with any issues. The car is injected and there is no vapor lock and the fuel hoses are new(ish). The fuel filter has less than 2k on it and the fuel level sender works great. I was getting about 20-22 mpg on the way down to Hot Springs and got 21-23 mpg on the way home.

I was reading about things that cause coils to run hot and one of them is the ignition timing and dwell. That will be my next endeavor.

So now after reading a bunch of the links from earlier posts, I will try a red coil and also to continue working on the wiper motor. It gave out the last 3 hours of the drive and kept having to pull over tap it and then pray it would last.... so much fun my better half said she would not be doing that again.
 
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Midwestbike

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What if the variable is not temperature but time?

it’s a free test to loosen the gas cap. If you air being sucked into your tank you would have your answer in seconds…
I have sort of tested that by pulling in to the gas stations and filling up and it still not running correctly until it had cooled off.
 

teahead

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Try it with a blue coil (no resistor) and maybe points put back in?

Had no issues with blue coils in all the old bmws I had.

Carry a spare coil and drive a long time.

If it fails like before, was the coil overly hot?
 
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Dan Wood

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We ran into a similar situation as the temp warmed in Georgia and the car would heat soak after shutdown. On the trip to Vintage with high temps we also had a few times when it was bogging down for a few seconds and then would clear up. I suspected it could be the coil failing due to heat We bought a used $20 blue coil with the wire to the distributor broken off in it that we repaired. From then on it ran ok and only bogged down once after the trip home (after a shut down heat soak). I have since installed a Bosch red coil but yet to try it out.
The difference is we have Webers with Pertronix and not injectors. It does seem to be temperature (80+) perhaps related to fuel. We will see as the summer continues.
 

HB Chris

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We ran into a similar situation as the temp warmed in Georgia and the car would heat soak after shutdown. On the trip to Vintage with high temps we also had a few times when it was bogging down for a few seconds and then would clear up. I suspected it could be the coil failing due to heat We bought a used $20 blue coil with the wire to the distributor broken off in it that we repaired. From then on it ran ok and only bogged down once after the trip home (after a shut down heat soak). I have since installed a Bosch red coil but yet to try it out.
The difference is we have Webers with Pertronix and not injectors. It does seem to be temperature (80+) perhaps related to fuel. We will see as the summer continues.
Be sure to use the 1.8 ohm ballast with the red coil, the original black coil has a 1.1 ohm ballast.
 

HB Chris

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From an article I just read:
The Pertronix documentation explicitly states that the total resistance of the coil plus the ballast resistor must be at least 3 ohms. If it’s less, the ignition will draw more current than the Pertronix is rated for, and fry it.
 

Dan Wood

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Agreed and thanks

With a Pertronix, you have to run the resistor with either the stock or red coil but must bypass the resistor with a "blue" coil. If you run without a resistor with a coil that requires one, you run the risk of frying the Pertronix because it may not be able to handle the higher current draw. You can also overheat the coil itself. If you use a resistor with a blue coil, you'll get much weaker sparks but your points will last longer.

From:
 

tochi

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Chris
I will verify it. However, is the ballast needed with Pertronix?
Thx, Dan
I am not readily conversant with Pertronix installation issues and, for that reason, my thoughts are likely to be misplaced. Some confusion may lie with the fact that there are three Pertronix versions: Ignitors I, II and III (see chart below). Rob S's article apparently does not distinguish between the various versions, but it seems he is working with Ignitor "I." Instructions for that version, as Chris notes, indicates required resistance. However, the randomly-chosen directions for the Ignitor II installation, suggests two possible approaches. It recommends disconnecting the ballast resistor for "optimum" performance, but alternatively allows for retention. (Again, this later information only applies to the Ignitor II.) I would think the best approach is to follow the instructions that came with the specific unit you are installing.

In the interest of originality and simplicity, the discussion understandably focused on Bosch coils. It should also be remembered that, just like spark plugs, there are many ignition coil choices, and not exclusively coils bearing the Bosch label.

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andyleonard

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If, by any sad chance, this continues after you have replaced the ignition system, Maybe you could T the fuel line and tape the gauge to a wiper...just to verify you're not losing fuel pressure and causing the event.
 
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