Scott
Boy you sure know how to pick the shops...
Lots of good advice, but IMHO too much!
Harder starting and a fluffy sounding exhaust but no loss in full power ... recently happened to a friend of mine (early 2002), after he took it to a local well known BMW classic car shop (in MA, NOT the one in NH). I was going to head over with my AFR to find the problem but he found it and fixed it in about 5 minutes. I suspect you might be suffering from the same thing.
finding a good mechanic:
(1) as you heard, most cars from the early 1960’s Thru the early 1980’s used carbs, and excluding the British cars, these will be enough like yours that a good mechanic with the correct workshop manual should have zero problems doing a full tune-up including carb adjustment. These same shops will be experts on your ignition system.
(2) There must be other car clubs and owners of German and Italian cars within a few hundred miles of you. Find the clubs , talk to their membership, stop other classic cars you see on the road, go to cars and coffe events, and then get recommendations from people who have long term relationships with their mechanics. Good guys are out there everywhere.
Trouble shooting it yourself
(1) without apriori knowledge, the causes of your change in sound are endless. But you have a priori knowledge - if you can get that shop to give you a decent list of what they did. I don’t work with guys who don’t write up meticulous invoices, but some good shops just don’t.
(2) I would take the excellent advice you have already been given and focus on the REALLY simple stuff specific to the things your shop did.
(3a) Looks like they touched your ignition so vacuum hoses and timing components are a pretty obvious place to start. A small mistake here can easily cause harder starting and a change in the exhaust sound.
(3b) Scott, I would NOT START W THE CARBS, despite your feeling that’s the source of your problems. Ignition and vac problems are easier/faster to check and solve. Do them first. If you have the original 1974 Zenith carbs, they have some pollution features that could fool a less than careful mechanic (a person that doesn’t understand the system carefully before turning screws). Not applicable to Weber’s. Example, the idle air bypass feature requires a different sync process that earlier systems having only a throttle plate stop.
http://www.e9coupe.com/tech/zeniths/bmw1/bmw1.html
(4) if you had a bad spark plug connection your exhaust would sound lumpy/uneven, the engine would show significant shaking at idle, and the car would feel down on power when accelerating. Easy check, and you can do in 2 min by opening the hood. Do it.
(5) My money is on a dangling vacuum hose. Easy to check by any car owner. Flashlight and start looking around the distributor and carbs for a pencil thin hose that isnt connected. There should be a sticker in you engine bay showing you where these hoses go (did Bennie remove it durning the repair?). It’s als I your owner handbook and in the workshop manual.
(6) my second guess is they adjusted the distributor/timing and screwed it up. For this you need a $25 tool to check it, but it’s easily within the capability of a complete novice owner. ANY hands-on old car enthusiast could help you with this if you have the owners or workshop manual. Unfortunately I’m a 40 hour drive from you else I’d teach you how to do this. I am an avid skier...
John