m_thompson
Well-Known Member
That's really not very nice! How do the front wings (fenders) fit to the car? Are they bolted, welded, spot-welded, a combination of the foregoing?
I can see, from my strictly amateur viewpoint, how it would be sorted. I can also see how much work is involved.
Like the Hack Mechanic said, there is quite a combination of welding techniques needed.
The area around the windshield is overlapped and spot welded through; the area near the door hinges is blind spot welded; the area by the sill and along the fender well is pinch spot welded; the area between the hood and head lights is butt MIG welded.
The attached image shows all of the little pieces that are under the fender and attach the fender to the fender well. These are attached with a combination of pinch spot welding and MIG welding. I replaced these fenders in the mid 80s. There were no patch panels available so I had to fabricate quite a few parts. I think that there are patch panels available now.
Getting all of these parts to fit together and maintain the fit around the hood and door was really painful and time consuming. That translates to expensive.