Today I shifted my attention to the tool kit "clam shell". I did't have one, and another forum member helped me out greatly by selling me two for a very reasonable price. They each have their share of battle scars, but I think I have enough here to put together a wonderful refurbished shell for my car. If I really set my mind to it, I could end up with two refurbished units, but I think I have too many other little projects that I should be focusing on.
Here are the two shells The one on the left has a pretty good top piece (the exposed piece). The one on the right has a pretty good back piece. My plan is to join these two components after some repair and refinish. Speaking of finish, I am shocked by the discoloration of the left side piece. My guess would be that this is due to UV exposure. But the plastic seems reasonably solid - at least as sound as the other, more correctly colored piece.
On the inside, both of the tool trays seem decent - not perfect. But I think I can restore one to a nearly perfect result. I'll completely replace the thin foam that covers the tool tray on the lid.
The latch chrome is peeling off a bit. If the rest of the case comes out as nice as I hope, I will have this piece re-chromed.
Taking the shells apart went quite well. I drilled out the metal "rivets" accordingly. The hardest part of this whole little project may be finding new rivets that are correct for the three different fastener types. If anyone knows of a source for these things, please let me know.
A little tip. You want to drill the rivets slowly and make sure the body of the rivet doesn't spin. If you begin to heat up the rivet too much, it will begin to melt the plastic case. I kept a finger on the rivet body - if it burned me, it would be burning the plastic. And you should be able to smell the plastic heating up if you've crossed a line.
By the way, here is the current extent of the contents of my tool kit. :eek: I have a long way to go. But I'll focus on having a tool case first - then we can populate it.