Fixing that little rust spot...

and surely 10 points for @alprada70 as well. It indeed was missing the triangle part.

But then it's also missing the 4 reinforcement strip, 2 each side on the fender tops.

It wasn't the best fix by the PO, but I'm happy he did it to keep the car alive and likely saved it from the crusher
 
I found a similar mess when I took the wings off my car - the "previous restorer" had managed to get the reinforcement the right way round but that was about it ..... SDC13627.JPG
 
Another interesting find:

The front of my car was replaced at one time; It has new nose and also the fenders have been off before.
Original parts were used, and rust protection on the new stuff was quite OK, but....

Remember the supporting strut part? The one where the left part was mounted on the right side in my car and vice-versa? I just found out that it was only welded on the vertical side and horizontal edge, and not welded along its curved underside AT ALL!
So it wasn't even welded to the strong, thick strut mount, which is it's main load bearing connection! Nor was it welded to the flat plate that makes the bottom of the notorious cavity.
For reference, a pic of the BMW shop tech manual:
1741105914575.png


As a result, after chopping it loose from the A-pillar and separating the plug welds to the inner fender, i could just ease it out. I guess no-one ever got that part out so unharmed. If I fix the edge to the A-pillar, I could even reuse them....

All the more confirmation that my choice was right to go down deep.
I think it's going to have a bit more of a firm ride when I'm done with it.
 

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Looking into how the supporting strut needs to be placed, I noticed that there seems to be some variance in the way the part is mounted. I was sensitive to this, as on my car the vertical flaps were mounted inward- steeering me towards some checks.
So I checked a bunch of resto threads, BMW tech Manual, NOS parts, and cars, and I spotted another difference.
In 3 instances of the checked pictusres, the edges of the supporting strut (not the vertical flap) are facing inwards , and on 17 they face outwards.
The Tech manual shows the edges pointing outwards as well as can be seen in the post above here. So you'd think OK, clear - whoever placed these parts with the edges to the inside needed a coffee.

But then this:

BMW NOS parts, with PN sticker still on them. (Still available through kleinanzeigen for 300 euro btw)
Clearly a left and right part as the vertical flap (used from a certain year onwards during production) is welded onto it.
The large flat section of both parts are actually identical pressings with just the flap welded on the other side.
So if these were welded in, the edges would face inward on the right side, and outward on the left side.

img 1.jpg

Left hand part on left (below), and RH part on right below. Notice how they are same stamping, but upside down?
img 3.jpg
img 6.jpg

Here you can make out the PN....82 which is the RH part.
img 7 part nr 82 is right side.jpg
REALOEM showing they ARE for e9 screenshot 2024-10-21 101843.jpg


Ergo, whichever way you weld em in, there is a BMW driving around in a form that BMW have build themselves.
I'll just follow the most logic, and weld em in so the flanges point outward, like the Tech manual and the majority of the cases i checked.
I guess that also matches the notches at the top of the small funny triangle plate that slides over these:
1741110326401.png
 
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I enjoy watching you work at your leisure on your car, I myself am doing the same and I find parts especially sheet metal pieces just do not match up. Keep up the great work though. Ps if you’ve found along the way great floor pan especially rear up to under rear seat housing let me know.
 
Does anybody know if this piece is available as spare part:
(center in image) It is the part of the wheelhouse, connecting the inner fender to the thick strut top plate.
I want to remove them to pull the top plate out and remove any traces of rust. In doing so, I'll likely destroy them as i want to keep my inner fender as untouched as i can, so i want to drill the spotweld from the wheelside.
1741356958936.png
 
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