Thanks Scott!

FYI - If I print these in bulk the price goes down. My modeler is on a plane right now so I probably won't have the Nylon version in hand for two weeks. I want to take a heat gun to a printed one (and an original) and soak printed one in water before I start selling them.
Maybe post in the PARTS Section with the current price and re-state that it would likely go down with volume. Then ask who is in.
Worked with my tail light project.
 
Maybe post in the PARTS Section with the current price and re-state that it would likely go down with volume. Then ask who is in.
Worked with my tail light project.

Agreed! This thread really isn't intended. The proof is that I have only sold one set of console grilles in 9 months or so. :D
 
Just a quick update. 3D parts activity is picking up. I'm a long way away from breaking even but If I can recoupe at least some of my cost I will invest in a few more parts.

I printed 10 relay bases for a customer and a few shops are looking at the products. A few other customers are getting face plates. It will make me happy if the parts work for folks.

I will be printing a face plate for myself in September that has four gauge holes instead of vents. I don't have AC, nor do I plan to run AC. I do prefer the profile of the AC console. I've started to customize t a few VDO gauge needles to better match the e9 dials. The finished product will be very nice.

Next up will be the defroster vents. I have two design ideas, an original replacement and an original repair kit. Fortunately I have two minty defrost vents, but you only need to model one. Like the console side grills.
 
Have you seen the VDO Series 1? They are a pretty good match out of the box.

Just a quick update. 3D parts activity is picking up. I'm a long way away from breaking even but If I can recoupe at least some of my cost I will invest in a few more parts.

I printed 10 relay bases for a customer and a few shops are looking at the products. A few other customers are getting face plates. It will make me happy if the parts work for folks.

I will be printing a face plate for myself in September that has four gauge holes instead of vents. I don't have AC, nor do I plan to run AC. I do prefer the profile of the AC console. I've started to customize t a few VDO gauge needles to better match the e9 dials. The finished product will be very nice.

Next up will be the defroster vents. I have two design ideas, an original replacement and an original repair kit. Fortunately I have two minty defrost vents, but you only need to model one. Like the console side grills.
 
Have you seen the VDO Series 1? They are a pretty good match out of the box.

I have. I may just end up using those. I agree that they look good, but new series one gauges have plastic "dial hubs". I like aluminum dial hubs.
 
A couple photos of the latest iterations. The black faceplate will be painted this weekend.

35683279073_5d6c535829_b.jpg


36354240521_56a75619f4_b.jpg


36094849870_d63f40072e_b.jpg
 
Mark, is this one printed in metal or plastic? it looks like the face has a smoother finish - less stair-stepping
 
Coupeking and I are buying 20 of the relay bases.
Unbeatable quality and price.
 
Mark, is this one printed in metal or plastic? it looks like the face has a smoother finish - less stair-stepping

Good question Scott!

The relay base must be a composite otherwise it would short. It is printed in Nylon using SLS (laser on powder). The face plate is the same, but dyed black.

The relay base prototype was printed in ABS at the UPS store. It's a same day exercise but far from production grade.
 
Good question Scott!

The relay base must be a composite otherwise it would short. It is printed in Nylon using SLS (laser on powder). The face plate is the same, but dyed black.

The relay base prototype was printed in ABS at the UPS store. It's a same day exercise but far from production grade.
i was asking about the material for the a/c face plate. got the point that a relay base must be nylon.
 
i was asking about the material for the a/c face plate. got the point that a relay base must be nylon.

Figured as much. I agree that does look a bit better. I can also do a Nickel plated nylon ($) version, bronze version ($$), or a stainless steel ($$$) version.

PM on the way for the relay bases...
 
i'm just curious about the strength / durability of nylon with the stresses of the car.

It's a valid concern. The face plate holds the radio upright. The radio base plate is intended to catch the backside of the radio. In theory, there shouldn't be too much stress. I think that the nickel plated version would be ideal.
 
did you arrive at a price for relay bases?

I wanted to do a $5 margin on top of each relay base. For some reason they are pretty expensive to print, close to $21 each. The price goes down when you order 10+ but the savings diminish after that.

So with that said, I'm going to charge $5 on orders of 1-3. $10 on top of orders of 4-6, etc. It makes sense to order three, because it puts you in the free shipping range. So figure about $65ish for three. I'm including this level of detail because 3D printing prices ebb and flow like oil prices.

I agree with Don that my prices are fair. I just wish that 3D printing was cheaper. :( These things should cost $7 from BMW or W&N.

To be honest, it cost more than I expected to model the relay base, but it wasn't that much in total. It won't take all that long to recover the modeling cost for the relay base, but that little $5 up charge will ultimately help cover the cost of the AC face plate. Multiple test prints and R&D on that one plus any defroster vent work will keep me in the red for quite a while. However, it is a worthwhile exercise IMO.
 
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